Leopard 40 (2005-2009) Information, Review, Specs

Make
Leopard
Model
40 (2005-2009)
Builder
Robertson and Caine
Designer
Morrelli & Melvin
Number Built
Production Year(s)
2005 - 2009

The Leopard 40 (produced between 2005 and 2009) represents a pivotal moment for Robertson & Caine, the South African builder that redefined the entry-level cruising catamaran market with this model. Designed by the renowned Californian firm Morrelli & Melvin—famous for record-breaking racing cats like PlayStation—the Leopard 40 was engineered to be lighter, faster, and more ergonomic than its predecessor, the Leopard 38. With approximately 136 hulls produced during its four-year run, the model achieved significant critical acclaim, including being named the 2005 "Best Overall Import Boat" and "Best Multihull 40 Feet and Under" by Cruising World.

The vessel was primarily distributed through two channels: as the Leopard 40 for private owners and as the Moorings 4000 for the global charter fleet. While both share the same hull and rig, private versions often feature upgraded power plants and more extensive electronics. Its success laid the groundwork for the Leopard 39, which utilized the same hull mold with minor deck and interior refinements.

Sailing Performance & Handling

The Leopard 40’s performance is defined by its Morrelli & Melvin pedigree, which prioritized weight reduction and hull efficiency. By utilizing vacuum-bagged balsa core construction, the designers managed to make this 40-footer roughly 3,000 to 4,000 pounds lighter than the Leopard 38 it replaced. This weight saving, combined with a generous sail-area-to-displacement ratio (SA/Disp) of approximately 25.3, results in a catamaran that is notably more responsive than contemporary competitors.

In sea trials conducted by Sail Magazine, the boat demonstrated an ability to tack through 80 degrees—a feat many cruising catamarans struggle to achieve—and maintained speeds of 8 to 10 knots in 12 to 15 knots of breeze. The hulls feature a pronounced rocker and fine entries, allowing the bows to rise and the boat to pivot easily during maneuvers. One of the most significant technical achievements of this design is the bridgedeck clearance; designer Pete Melvin specified at least three feet of clearance to minimize the rhythmic "slamming" common in multihulls. This high clearance, paired with vertical hull windows and a raised helm station, provides a sailing experience that feels light, dry, and balanced.

Interior Comfort & Variations

The Leopard 40 was offered in two primary configurations: the three-cabin "Owner’s Version" and the four-cabin "Charter Version." The Owner’s Version is highly sought after on the secondary market, as it dedicates the entire starboard hull to a master suite featuring a large aft berth, a central desk or vanity area, and a spacious forward head with a separate shower stall. The four-cabin variant, commonly seen in the Moorings 4000 fleet, utilizes a symmetrical layout with two double cabins and a shared head in each hull.

The bridge deck is characterized by an open-plan salon that prioritizes airflow and social interaction. A hallmark of the design is the aft-facing galley, which includes a serving window that opens directly into the cockpit, effectively merging the indoor and outdoor living spaces. Materials typically include cherry-finished cabinetry and durable laminates designed to withstand the rigors of tropical environments. Headroom is generous throughout, exceeding 6'4" in most areas of the salon and cabins.

The Leopard 40's cultural footprint is cemented by its trophy cabinet. Beyond its 2005 Boat of the Year awards from Cruising World, it was also honored as one of Sail Magazine's "Best Boats" for its innovative helm station and ergonomic cockpit. The model is a frequent subject of blue-water cruising narratives, often cited by long-distance voyagers for its ability to handle ocean crossings; notable owners Paul and Linda Blackbeard famously documented their Atlantic and Pacific crossings, praising the vessel's minimal bridgedeck slapping in heavy seas.

Known Issues & Buyer’s Checklist

Prospective buyers should focus their due diligence on the following areas specific to the 2005–2009 production run:

  • Balsa Core Integrity: Like many cats of this era, the Leopard 40 uses a balsa-core laminate. Surveyors should check for elevated moisture levels around deck fittings, stanchions, and the sugar scoops, where poorly sealed hardware can lead to core rot.
  • Refrigeration Condensation: A common technical complaint involves the refrigeration lines, which were occasionally routed too close to the electrical panel. Insufficient insulation on these lines can cause condensation to drip into the wiring, leading to corrosion or short circuits.
  • Engine Specifications: Early 2005 models were often fitted with 21hp Volvo Penta engines, which some owners found underpowered for heavy weather. Most later models (2006–2008) feature the upgraded 29hp Volvos, and the final 2009 models transitioned to Yanmar diesels, which are generally preferred for part availability.
  • Davit Stress: The integrated dinghy davit system on early hulls was known to develop stress cracks if overloaded with a heavy RIB and outboard. Inspect the mounting points and the aluminum structure for signs of metal fatigue.
  • Wiring Standards: While the build quality is generally high, some owners have reported "messy" factory wiring behind the main distribution panel, making aftermarket troubleshooting difficult without a clear schematic.

Community & Resources

The Leopard community is robust, supported by the Leopard Catamarans owners' groups and technical forums. Owners frequently share maintenance tips and modification guides through the Leopard Owners Association and dedicated social media groups. Technical documentation and original brochures are often accessible via the Leopard Catamarans corporate archives, which maintain a historical record of the Robertson & Caine partnership.

The Verdict

The Leopard 40 (2005–2009) remains one of the most balanced 40-foot catamarans ever built, successfully bridging the gap between charter-friendly volume and genuine sailing performance.

Pros

  • Exceptional Performance: Morrelli & Melvin design offers superior speed and pointing ability compared to Lagoon or Fontaine Pajot models of the same era.
  • High Bridgedeck Clearance: Significantly reduces slamming in offshore conditions, improving crew comfort.
  • Ergonomic Layout: The "galley-up" design and seamless cockpit transition set the standard for modern catamaran living.
  • Proven Durability: Many units have completed multiple ocean crossings, proving the structural integrity of the Robertson & Caine build.

Cons

  • Engine Access: The engine compartments can be tight, making maintenance of certain components (like fuel filters) a challenge.
  • Potential Core Issues: Reliance on balsa core requires diligent maintenance of deck seals to prevent moisture ingress.
  • Aging Systems: Many units coming off the secondary market may require significant electrical and plumbing overhauls if they were previously in high-utilization charter fleets.

Measurements

Construction & Hull

Construction Material
Fiberglass
Hull Type
Catamaran Sailboat
Keel Type
Twin
Ballast
-
Displacement
16821 lbs
Water Capacity
206 gal
Fuel Capacity
92 gal

Dimensions

Length Overall (LOA)
39.27 ft
Waterline Length (LWL)
37.5 ft
Beam
20.11 ft
Draft
3.87 ft
Max Headroom
6.4 ft
Air Draft
61.88 ft
Hover over a measurement
IJPE FS LOALWL

Rig & Sails

Rig Type
Fractional Sloop
P (Main Luff)
-
E (Main Foot)
-
I (Foretriangle Height)
-
J (Foretriangle Base)
-
Forestay Length (est)
-
Sail Area
1033.34 sqft

Calculations

Sail Area / Displacement (SA/D) Ratio
25.18
Ballast / Displacement Ratio
Displacement / Length Ratio (D/L) Ratio
142.4
Comfort Ratio
12.57
Capsize Screening Formula
3.14
Hull Speed
8.21 kn