Hughes 40 Information, Review, Specs

Hughes 40 Drawing
Make
Hughes
Model
40
Builder
Hughes Boat Works
Designer
Sparkman & Stephens
Number Built
Production Year(s)
1975 - ??

The Hughes 40 represents the pinnacle of Howard Hughes’s ambition to produce a robust, offshore-capable cruiser with the pedigree of world-class naval architecture. Originally introduced as the Northstar 80/20 under the ownership of US Steel, the design was penned by the legendary firm of Sparkman & Stephens as Design #2134. When Howard Hughes regained control of his company in 1977, he rebranded the vessel as the Hughes 40, refining the interior and deck layout to better suit the burgeoning market for center-cockpit bluewater voyagers. Built during an era when fiberglass laminates were often "overbuilt" by modern standards, the Hughes 40 is a heavy-displacement ketch designed for stability and comfort over long passages rather than outright speed. It remains a significant piece of Canadian maritime history, representing the transition from the CCA-rule era to the modern cruising age.

Sailing Performance & Handling

As a quintessential Sparkman & Stephens design, the Hughes 40 hull is characterized by a balanced helm and a predictable motion in a heavy seaway. The boat’s "80/20" moniker originally suggested a philosophy of 80% cruising and 20% racing, though by contemporary standards, it is a dedicated cruiser. With a high Displacement/Length (D/L) ratio, the vessel does not accelerate quickly in light air; however, it excels in maintaining momentum through heavy chop that would cause lighter, modern fin-keel boats to hobby-horse.

The ketch rig is the vessel's primary asset for short-handed handling. It allows the crew to "reef by dropping sails"—lowering the mainsail entirely and sailing under a jib and mizzen—which keeps the center of effort low and the boat incredibly stable in building winds. Tracking is excellent thanks to a long-fin keel and a protected skeg-hung rudder, providing a sense of security when using an autopilot or windvane over long distances. While it may not point as high as its sibling, the Hughes 38, its reaching performance is formidable once the wind exceeds 15 knots.

Interior Comfort & Variations

The center-cockpit configuration allows for a layout that was revolutionary for its time, providing a private, full-width master stateroom aft. This cabin is typically accessed via a walkthrough that contains either the galley or a dedicated navigation station, depending on the production year. The main salon is expansive, benefiting from the boat’s 13-foot beam, and usually features a large U-shaped dinette.

In factory-finished models, the joinery is predominantly teak, providing a warm, traditional aesthetic. However, prospective buyers should be aware that many Hughes 40s were sold as "kit boats." This led to significant variations in interior quality; while some owner-finished examples rival factory craftsmanship, others may have idiosyncratic plumbing or electrical runs. Sibling variants built on this same hull include the original Northstar 80/20 and the later Aura H40, the latter of which was produced after Hughes went into receivership in 1980. The Aura versions often featured slightly modernized deck molds and updated hardware, though the structural DNA remained the same.

Known Issues & Buyer’s Checklist

  • Chainplate Integrity: The mizzen chainplates on the Hughes 40 are often neglected. Because they are tucked away in the aft cabin corners, leaks can go unnoticed, leading to crevice corrosion or rot in the supporting bulkheads.
  • Deck Core Moisture: Like most vessels of this era, Hughes utilized balsa coring in the decks. Priority should be given to inspecting the areas around the center cockpit coaming and the stanchion bases, where decades of stress can compromise the gelcoat seal.
  • Rudder Bearing Wear: Owner reports on technical forums frequently mention play in the rudder post. Given the skeg-hung design, repairing the lower bearing or bushing often requires dropping the rudder, a significant task during a haul-out.
  • Kit Construction Quality: For non-factory finished hulls, a rigorous survey of the "hidden" systems—specifically the bonding of bulkheads to the hull and the quality of the DC wiring—is essential to ensure the boat meets offshore safety standards.

Community & Resources

Owners of the Hughes 40 and its Northstar predecessor often congregate within the Hughes/Columbia Sailboat Owners groups. These communities are vital for sourcing legacy information, such as the original Sparkman & Stephens blueprints or advice on repowering the often-original Westerbeke or Perkins diesel engines. While no formal manufacturer support exists today due to the 1991 factory fire, the technical archives maintained by these owner associations are exhaustive.

The Verdict

The Hughes 40 is a "ship" in the truest sense, offering a level of offshore security and interior volume that is difficult to find in more modern, performance-oriented designs. It is an ideal candidate for a couple planning long-term coastal cruising or a circumnavigation on a modest budget.

Pros:

  • Exceptional heavy-weather stability and tracking.
  • The private aft cabin provides excellent separation for guests or families.
  • Robust hull construction capable of handling significant impacts.

Cons:

  • Sluggish performance in winds under 10 knots.
  • High maintenance requirements for the additional ketch rigging.
  • Variability in finish quality due to the prevalence of kit-built versions.

Measurements

Construction & Hull

Construction Material
Fiberglass
Hull Type
Monohull Sailboat
Keel Type
Fin
Rudder
1x Skeg-Hung
Ballast
9200 lbs
Displacement
28000 lbs
Water Capacity
180 gal
Fuel Capacity
75 gal

Dimensions

Length Overall (LOA)
40 ft
Waterline Length (LWL)
31 ft
Beam
13.25 ft
Draft
4.67 ft
Max Headroom
-
Air Draft
-
Hover over a measurement
IJPE FS LOALWL

Rig & Sails

Rig Type
Ketch
P (Main Luff)
43.25 ft
E (Main Foot)
14 ft
I (Foretriangle Height)
49.25 ft
J (Foretriangle Base)
14 ft
Forestay Length (est)
51.2 ft
Sail Area
786 sqft

Calculations

Sail Area / Displacement (SA/D) Ratio
13.64
Ballast / Displacement Ratio
32.86
Displacement / Length Ratio (D/L) Ratio
419.59
Comfort Ratio
41.12
Capsize Screening Formula
1.75
Hull Speed
7.46 kn